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Kawasaki Service Repair Manual Download
Select Vehicle. HINs have 12 digits. They look like this: KAWJ Motorcycles You will find the VIN stamped on the steering head, below the handlebars. Mule Utility Vehicles You will find the VIN on the top edge of the front bench seat base, just below the seat cushion. Subscription Preferences. Enter your email address so that we can find your existing information. Sorry, cannot submit. Invalid fields exist in below form.
Governor Arm 6. Collars 2. Link 7. Throttle Cable kawadaki. Governor Spring 8. Washer 4. Bushing 9. Governor Arm Clamp Nut 5. Control Panel Servjce the cable does not move freely after lubricating, if the cable is frayed, or if the housing is kinked, replace the cable.
Because of the danger of highly flammable liquids, do not use gasoline or low-flashpoint solvents to clean the carburetor. If there are any cracks, replace the float. It should be smooth, without any grooves, scratches, or tears. Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; If the fuel pump does not operate as described, replace it with a new one.
Turn the main switch OFF. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Special Tools Cylinder Head Cylinder Compression Measurement Cylinder Head Removal Cylinder Head Installation Push Rod Inspection Rocker Arm Inspection Cylinder Head Warp Cylinder Head Warp — Turn the rod to measure the runout. If warp exceeds the service limit, repair the mating sur- face.
Grind the seating surface only until it is smooth.
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If the free length is mannual than the service limit, replace the valve spring with a new one. Valve Spring Free Length Standard: 35 mm 1. Service Limit: Valve Head Thickness If the valve guide has worn past the service limit, replace the cylinder head. Valve Guide Inside Diameter 7.
Standard: Service Limit: 7. Air Cleaner Air Cleaner Element Removal Air Cleaner Housing Removal Torque Converter Torque Converter Removal Torque Converter Installation Belt Deflection 0. Drive Pulley If the ramp weights [A] are damaged or worn, replace them. If the pins [B] are mule or worn, replace them. If the rollers [A] are damaged or worn, replace the spider [B].
If the movable sheave does not move smoothly, readjust the shoe side clearance. Straight Edge [B] If the guide bushings [A] are damaged or worn, replace mule movable sheave. Engine Oil Flow Chart Engine Oil and Oil Filter Oil Level Inspection Engine Oil Change Oil Filter Replacement Oil Pump, Relief Valve Oil Pump Removal Oil Pump Installation Oil Pump 2. Rocker Arms 3. Oil Filter 4. Camshaft 5. Relief Valve 6. Crankshaft 7. Oil Screen If the oil manual is too high, remove the excess oil, using a syringe or some other suitable device, or removing the engine oil drain plug, drain the excess oil.
If the inside diameter is more than the service limit, re- place the crankcase cover. Pump Housing Inside Diameter Special Tool Engine Removal Engine Installation Crankcase Cover Crankcase Cover Removal Crankcase Cover Assembly Crankcase Cover Installation Camshaft and Tappets Camshaft, Tappet Removal Camshaft, Tappet Installation Camshaft Disassembly Camshaft Free Camshaft Journal Diameter: If the cam height is less than the service limit for either lobe, replace the camshaft.
Cam Lobe Height Standard: Inlet There is no UP or Down to the rails. If kawasaki piston rings are worn unevenly or damaged, replace service. If the ring grooves are worn unevenly or damaged, re- place both the piston and piston rings. If the measurement is less than the service limit, replace the piston. If the bearing has worn past the service limit, replace the crankcase with a new one. A sealed-type crankcase emission control system is used to prevent blow-by gases from emitting in the air.
Differential Shift Cable 2. Transmission Cable 3. MO: Apply molybdenum disulfide oil solution mixture of the engine oil and molybdenum disulfide grease in a weight ratio O: Apply engine oil. Hence, use a suitable gear to push the circlip into place. If the cable movement is not free, if the cable is frayed, or if the housing is kinked, replace the cable. Reverse Download Link Length [B] Standard: Service Service Replace the gears as a set if either gear is damaged.
When there is toe-in, the distance A Rear is greater than B Front as shown. The purpose of toe-in is to prevent the front wheels from getting out of parallel at any time, and to prevent any slipping or scuffing action between kawasaki tires download the ground. Do not reuse the free valve. This helps the tire beads slip off the rim flanges. Tire Air Pressure when cold Front The oil level should come to the bot- tom [A] of the filler opening [B].
If the case seems too difficult to break free, install suitable M8 bolts [A] as shown. Replace the bevel gears as a set if either gear is damaged since they are lapped as a set in the factory to get the best tooth contact. Replace any damaged parts. Also the backlash distance one gear will move back and forth without moving the other gear and tooth contact pattern of the bevel gears must be correct to pre- vent the manual from making noise and being damaged.
To decrease preload, increase the size of the shim s. Front Final Gear Case Cover 2. Differential Unit 3. Ring Gear Right Shim 4. Ball Bearings 5. Ring Gear 6. Ring Gear Case 7.Kawasaki Mule Service Manuals Shop Manual Pdf Download - Free Library
Ring Gear Left Shim 8. Replace the bevel gears as a set if either gear is dam- aged. Driven Gear Shaft 2. Ball Bearings 3. Drive Gear Shaft 4. Drive Gear Shim s 5. Drive Bevel Gear 6. If they are twisted, badly worn, or chipped, replace the shafts. If it does not, the bearings of the joint are damaged. Standard Length of Assembling: Outboard: Replace if the lips are misshapen, discolored indicating that the rubber has deterioratedhardened, or been oth- erwise damage.
Do not use fluid from a container that has been left unsealed or that has been open for a long time. If the springs are damaged in any way, replace them.
KAWASAKI MULE SERVICE MANUAL Pdf Download | ManualsLib
If the shock absorber is damaged in any way, replace it. If oil leakage is noted, the shock absorber should be re- placed to renew the oil seal. If the steering wheel is not straight when the vehicle is traveling in a straight line, do the following. Special Tool - Outside Circlip Pliers: G: Apply grease. Dampers AD: Apply adhesive agent. L: Apply Locktite Blue. If there is rattling or not snug enough, adjust the latch positions.Get quick and easy access to information specific to your Kawasaki vehicle. Download official owner's manuals and order service manuals for Kawasaki vehicles. View and Download Kawasaki MULE 4×4 service manual online. MULE 4×4 utility vehicle pdf manual download. Also for: Mule , Mule 4x4. Oct 20, · A high quality PDF service manual for a Kawasaki Mule KAFCl ServiceShop. Kawasaki mule service manuals shop manual pdf download. Kawasaki Mule How can I make it Quieter 1 Motorcycle repair manuals service manuals free online repair-manualseu Kawasaki Kaf Kaf Mule Service Repair Workshop Manual Instant – Download.